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Digital Services

Optimising TAC™ recycling plants through digital innovation

ACS (Advanced Control System)

The ACS is a control system designed with years of experience to make the operations of the TAC™ Plant intuitive and efficient

With over a decade of hands-on operational experience, our in-house team has continuously refined and developed proprietary software grounded in real-world performance and engineering insight.

Built specifically for our advanced chemical recycling process, the ACS is optimized to deliver reliable, efficient, and high-quality TAC™ Plant operations.

TAConnect: The Digital Intelligence Suite

The smart digital ecosystem for TAC™ Plants

TAConnect is the overarching suite of digital solutions designed to enhance process efficiency, plant monitoring, and operator training

Monitoring

  • 24/7 access to plant operational data – digital twin, including real-time KPIs and predictive maintenance alerts
  • Provides real-time operational data structured and normalised for better decision-making
  • Equipment predictive maintenance
  • Digital twin of the operational plant designed for different levels of the organisation: Operators, Maintenance managers, Plant Managers

Analytics

  • Advanced Process Control (APC)
  • Predictive maintenance alerts through machine learning models
  • Multi-variable-based predictive control
  • Machine learning models support online alerting and process forecasting

Support

  • Access to expert knowledge base
  • AI-driven chatbot
  • Dedicated help desk portal
  • Collective experience of 100+ years of operation ready to assist
  • ACS Maintenance Service

Simulation

  • Training simulator for TAC™ process
  • Training made easy for new operators
  • Enabling operator training before plant startup
  • Custom training to meet your requirements

Quality

  • All quality data input on one dashboard
  • Full traceability of quality data from feedstock to final product analysis
  • Single pane of glass to input and view all data

Cybersecurity

At Plastic Energy, cybersecurity is a core element of every industrial automation project. To meet the specific business and safety needs of our operational and joint venture plants, we’ve developed a tailored internal framework for securing industrial automation and control systems (IACS).

Built on internationally recognised standards such as IEC 62443 and the NIST Cybersecurity Framework, our approach ensures alignment with industry best practices.

Our goal is to deliver automation solutions that are not only secure and resilient, but also aligned with our clients’ operational and safety objectives. With Plastic Energy, you gain a partner committed to protecting your systems and data for the long term.